Top 5 Common Commercial Boiler Faults

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By Kacy

Commercial boilers are the backbone of many businesses, providing essential heating and hot water. However, like all complex machinery, they can develop faults over time. Understanding the most common issues can help you identify problems early and avoid costly downtime. Here are the top five common commercial boiler faults.

1. No Heat or Hot Water

One of the most obvious signs of a boiler fault is a lack of heat or hot water. This issue can stem from various causes, including problems with the thermostat, low water levels, or a broken diaphragm. In some cases, the problem may be as simple as a pilot light that has gone out. Regular maintenance and checks can often prevent this issue, ensuring that components are functioning correctly.

2. Leaking and Dripping

Leaks can occur in several areas of a commercial boiler and are often caused by issues such as broken seals, corroded pipes, or pressure problems. A leaking boiler not only affects efficiency but can also cause significant damage to the surrounding area. Identifying the source of the leak quickly is crucial. Routine inspections can help spot signs of wear and tear before they become severe.

3. Kettling

Kettling is a common problem where the boiler makes a noise similar to a kettle boiling. This usually happens due to limescale build-up in the heat exchanger, which restricts the flow of water and causes it to overheat. The build-up can lead to reduced efficiency and increased energy bills. Installing a water softener and performing regular descaling can help mitigate this issue.

4. Thermostat Issues

If the heating system is not responding as it should, the thermostat could be at fault. Thermostats can develop faults over time, such as becoming inaccurate or completely unresponsive. Regular calibration and, if necessary, replacing old thermostats with modern, programmable ones can ensure that your heating system remains efficient and responsive.

5. Low Boiler Pressure

Low boiler pressure is another frequent issue that can affect the performance of a commercial boiler. This problem can result from a variety of factors, including leaks in the system, recently bled radiators, or issues with the pressure relief valve. Checking the pressure gauge regularly and knowing how to top up the system can help maintain optimal boiler pressure.

Preventative Measures

While these common faults can disrupt operations, many can be prevented with regular maintenance. Scheduled inspections by qualified technicians can identify potential issues before they become major problems. Additionally, ensuring that the system is regularly cleaned and components such as filters and heat exchangers are well-maintained can extend the lifespan of your boiler.

Conclusion

Understanding the common faults that can affect commercial boilers and taking steps to prevent them can save your business time and money. Regular maintenance, prompt repairs, and using quality parts can help keep your boiler running efficiently and reliably. If you encounter any of these issues, it’s essential to consult with a professional to ensure that repairs are carried out safely and effectively.

Contact Us for Repairs

If you’re experiencing any of these common boiler issues or want to prevent them with regular maintenance, don’t hesitate to contact us for expert service. Our qualified technicians are ready to help keep your commercial boiler running smoothly and efficiently.

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